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Cobra Radar Detector Trim

 
  

process
Multi-faceted Formed Aluminum
Screen Printed Aluminum

application
Cobra Radar Detectors

challenge
• Use aluminum trim to differentiate product
• Withstand extreme temperature variations

solution

The multi-faceted geometry of this aluminum trim adds to the eye-catching appeal of both parts.   The designer worked closely with Northern Engraving early in the project visiting our Design Studio and Engineering Group to discuss the project and better understand options in integrating product branding into metal trim.  Trends in finishes were explored with the final design taking advantage of a custom finish.  Careful attention was paid to maximizing impact while minimizing costs.  The trim illustrates effectively how early discussion between supplier and customer results in a design that takes full advantage of options in decorating metal.  The small geometric pattern subtly evolves as it shifts front to back.

A combination of inks and protective topcoats allows the decorative trim to withstand extreme temperatures.

 

cobra radar detector aluminum trim CS







cobra aluminum trim 5 CS
“The development of the aluminum badges to fit onto a contoured, plastic surface and have them permanently stay affixed under extreme temperature range proved extremely difficult but, the NE team pulled through.”

Tony Kainuma
Cobra Electronics

 

“The design challenge was to come up with decorative variations that helped identify various price skus without having to retool parts. The ability to reach various finishes that makes the product look modern and clean to very deluxe on a single piece of aluminum that had many complex surfaces was impressive. The talent and  experience  of the design and engineering staff was the reason we were able to come up with the solution. Their knowledge of trends from other industries brought a fresh approach to this solution. The other element that truly helped bring this to fruition was the great presentation of Northern engravings endless capabilities from the sales team. Often times great ideas do not make it without the proper people helping with painting the picture. The sales team was crucial in implementing confidence and excitement into my client.”

Gilberto Cavada
Senior Designer
Product Development Technologies, Inc.

Dodge Charger Interior Aluminum Trim

 
  

process
Crimped Aluminum
Screen Printed Aluminum

application
Dodge Charger interior aluminum trim

challenge
•Develop complex aluminum trim piece with critical registration 

solution
The Northern Engraving engineering team pushed the boundaries of the depth of draw as well as overall size of the trim piece. The base model features a micro weave pattern that takes advantage of a selective brush as well as texture. Adding to the complexity, tight register was held in order to create a bright aluminum bead outlining the trim piece.

Utilizing the same tooling, additional finishes were chosen to differentiate looks across the Charger line.  The carbon fiber finish combines brushing, printing and texture to create movement. Engine Turn combined with a transparent dark tint was used for an elegant take on a classic finish. Lastly, a technical finish layering a transparent tint and selective texture creates a stunning real metal trim piece for the interior.

 

2011 Dodge Charger Interior

2011 Dodge Charger aluminum Interior

dodge charger aluminum finish images
 

Faux Crocodile Trim | Mustang Concept Car

 

process
Litho printed aluminum
Crimped aluminum
Aluminm in-mold  

application
Mustang Concept Car 

challenge
•Duplicate look and feel of leather on aluminum

solution
Ford designers carried their custom theme across the aluminum trim in this concept car with a decidedly non-aluminum finish.  The wrapped leather trim is aluminum printed with a custom faux leather finish.  The unique finish is an economical option making use of the production tooling.  Development of the finish began with baby hornback crocodile skin.  Our designers translated the leather finish onto aluminum using a combination of traditional metal decorating processes.  Key to the success of the concept was alignment of the pattern across mating parts in the vehicle.

 

Faux Crocodile Trim
Ford SEMA Mustang Crocodile Trim

crocodile trim detail


 

 

 



 

Whirlpool | Integrated Aluminum and Plastic Trim

 


whirlpool refrigerator aluminum trim


integrated aluminum and plastic trim

process
Aluminum in-mold and brushed aluminum
In-mold decorated polycarbonate

application
Whirlpool refrigerator

challenge
•Integrate aluminum and plastic trim into one component
•Expand use of metal trim to include back wall of ice and water dispenser

solution
Previous Whirlpool ice and water dispensers used the aluminum in-mold process to add a stainless steel look to the frame of the dispenser.  This generation pushes the use of metal in the design further incorporating aluminum trim into the back wall of the dispenser, the drip tray and spigot.  The metal surface is desirable not only for its look but for the cool touch it offers.  Consumers see and feel an authentic metal surface.  The designers and engineers at Whirlpool also emphasized the need for a smooth transition from the plastic component to the metal trim in the design.  The plastic overlay uses the in-mold decoration (IMD) process to create a functional overlay with backlit features.

Cadillac Escalade Interior Trim

 

process
Brushed aluminum
Litho printed aluminum
Crimped aluminum
Aluminm in-mold  

application
Cadillac Escalade 

challenge
•Create trim with multiple finishes and illusion of being two trim pieces

solution
This interior is taken to a new level of luxury and sophistication featuring trim combining brushed aluminum with a printed burl woodgrain.  The woodgrain was developed in collaboration with the designers at GM.  A recessed groove between the finishes helps to differentiate the surfaces facilitating the look of separate trim pieces.  This option minimized the number of part numbers and assembly involved in this program.  The finishes are applied in the flat sheet and formed afterward.  A clear topcoat protects the finishes during the forming process.  Key to the success of this program was the development of the finishes to align with the debossed groove. 

 

Cadillac Escalade
Escalade Interior Trim

Cadillac Escalade Trim

 

 



 

Volvo C30 | Interior Trim

 

Volvo C30 nautical trim
Volvo C30 door trim

Volvo C30 nautical trim detail

process
Screen printed aluminum
Brushed aluminum
Crimped aluminum

application
Volvo C30 Interior Trim

challenge
• Interpret nautical chart theme on aluminum trim

solution
The pattern on the floating center stack was inspired by ancient nautical charts.  Longitude, latitude and dashed directional lines are layered on a brushed background.  Screen printed texture adds dimension.  Our designers worked with Volvo design to develop the custom finish.  The idea began with a design brief followed by a series of sample developments fine tuning the custom aluminum finish.  The center console tooling has been used by Volvo to create multiple trim options for various cars.  The attention to detail in the trim design allows Volvo customers the flexibility to make detailed interior choices choosing from fresh modern style cues.  The high level of craftsmanship and custom finish shown on the console trim are carried across the interior door handles.

Customer Spotlight | Volvo Cars

 

Flexibility / Professionalism

Northern Engraving has been Volvo PV's main supplier of aluminum decoration for 14 years.  There are many different reasons why we in Volvo choose Northern Engraving as our supplier, but to mention just a few: Northern Engraving offers maximum flexibility coupled with professionalism in all area's with a strong focus in Engineering & Design.

Engineering

We know that we can always reach Northern Engraving with very short notice to arrange a meeting on any given program to assess if we should continue or change direction.  This means that we at Volvo can save valuable time.  A perfect example of this was the introduction of the P2004 Roller door where Volvo required the final product withstand a force of 70Kg.  We asked Northern Engraving if this would be possible.  Within a very short time span the Chief Engineer at Northern Engraving had designed a prototype that fulfilled the requirement. It would not have been possible for us here at Volvo to implement this idea without the involvement of Northern Engraving.

Design

As a Designer it is not always clear as to what the final product will look like.  Design is like a puzzle.  It grows slowly as the program develops and only when the final piece is in place are we satisfied.  The Design department at Northern Engraving has helped Volvo with many pieces of the puzzle.  With an unlimited choice of patterns produced by a design department whose creativity is second to none.  It is a pleasure to be a Designer and work with Northern Engraving.

The creativity in both the Design and Engineering department at Northern Engraving I have not seen at any other supplier.

Northern Engravings Strengths Towards Competitors

  1. They are the same team from Purchase to Design who have worked together for 15 years.
  2. Privately owned company which means they can make quick decisions.
  3. Swedish based representation offering Customer Service with a personal touch.
  4. Design trends presented every year at Volvo which give our designers inspiration to enhance their idea's. 
  5. Short lead times.
  6. Fast response to feasibility issues which enable our Designers to re-evaluate an idea.

Volvo and Northern Engraving have developed numerous decorative trim components over these past 14 years.  We hope that this cooperation will continue for another 14 years.

-Gunnar Johansson, Chief Designer, Volvo Cars

Four Interiors, One Set of Tools | Mustang Trim

 

 

 

 

 

process
Screen printed aluminum
Brushed aluminum
Aluminum in-mold
Crimped aluminum

application
Mustang Interior Trim

challenge
• Differentiate interior trim across multiple models.

solution
The four versions of interior trim shown here were manufactured using one set of tooling.  Altering decoration on the metal trim was a cost effective way for Ford designers to create distinctly different looks across the Mustang line.  A classic brushed aluminum finish was one options selected for the Mustang trim.  The carbon fiber finish which was chosen also uses brushing and texture to create movement.  The selected dot patternbuilds on the aluminum finish with a transparent grey tint in the background and a clear texture on the dots.  The woven geometric or technical finish uses the same processes resulting in a completely different look.

Aluminum Instrument Cluster | International Lonestar, Harley-Davidson Edition

 

process
Engine turned aluminum 
Screen printed polycarbonate

application
International Lonestar, Harley-Davidson Truck

challenge
•Recreate classic Harley styling on premium backlit gauges and dash panel

solution
The engine turned finish is a classic mechanical finish often featured in Harley-Davidson trim.  It was chosen for the premium look it added to the aluminum overlay used on the instrument panel.  This part was designed to conform and attach to existing plastic components, eliminating the need to create new plastic parts.  The decorated metal overlay compliments mixed material gauges made of laminated spun aluminum and backlit polycarbonate.  Early collaboration on the project between Harley-Davdison Styling, Navistar and Northern Engraving Design explored the overall look of the dash panels using concept drawings to illustrate design options including finish, font and color.  The engine turned finish was also chosen to accent the personalized shift knob bezel.  The combination of Lonestar originality and Harley-Davidson authenticity is carried throughout the truck.  Additional metal trim details are on the leather seating which features Harley-Davidson Bar and Shield seat badges

 

Seat Badge | International Lonestar, Harley-Davidson Edition

 

 

diamond cut seat badge

Harley Davidson Seat Badge

harley davidson lonestar seat badge

process
Diamond cut aluminum

application
International Lonestar, Harley-Davidson Truck

challenge
• Design cost effective premium seat badge option for a low volume special edition truck

solution
The Lonestar Harley-Davidson truck's rich black leather seats feature the same Harley-Davidson Bar and Shields that appear on Harley-Davidson motorcycles.  Using authentic Harley-Davidson fuel tank badges on the seating minimized costs on the program.  Navistar worked with the Northern Engraving team to modify the existing contoured tank badge creating a flat version of the bar and shield badge for the seats.  All the badges include embossed and diamond cut graphics on a matte black background.  Two sizes of seat badges were created for the front seatbacks and rear couch bolster. 

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