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Adding Depth to Your Nameplate with a Formed Edge

Posted by Deidre Kruser on Mon, Dec 12, 2011
 

metal nameplates with wiped down skirt

There has been a strong trend in adding depth to product branding with a formed edge or skirt.  Nameplates are often designed with a skirt to add to the visual weight of the product branding.  In some cases this is used as an alternative to a heavy cast badge.  In others it is used to offer a finished edge to the nameplate hiding a raw aluminum edge.

Options

  • Depth
      ◦Minimum skirt length of .040"
      ◦Maximum length of .200" (additional tooling is required for greater depth)

Considerations

  • Radius- minimum of .040"
      Details that impact minimum radius
          ◦Finish 
          ◦Material thickness
          ◦Test requirements
  • Tooling- requires additional tool

Attachment of Your Nameplate

There are several options for attaching a  nameplate with a skirt.  Our engineers can help you understand the benefits and limitations of each.  The four  most frequently used options are:

  1. Design a mating surface with the same contour
  2. Fill the back surface with a backplate
  3. Apply a foam adhesive
  4. Design tabs into the badge
Mating Surface

metal bonded to plastic

In this option the plastic component that the nameplate is attached to is molded to have the same shape as the back side of the nameplate.  A heat activate adhesive is commonly used in this application.

Backplate

plastic backer metal nameplate

A metal or plastic backplate is used to fill the space created on the back of a nameplate with a skirt.  Adhesive is applied to both sides of the backplate for adhesion to the nameplate and bonding to the product.  This example shown here uses molded-in features in the backplate

Foam Adhesive

foam backer metal nameplate

Foam adhesive is available in various thicknesses to be used as both a filler and a method of attachment.  This is a good choice when the nameplate is being applied to a rough surface.  It can be more cost effective than using a backplate since it requires minimal or no investment in tooling.

Tabs

tabbed metal badges

Obviously this option requires accommodations in the mating part.  It eliminates the need for adhesive.  Tabs can be designed as a snap-fit or to be crimped.

Contact us to learn more about options in designing a formed edge in your nameplate design.  Request samples to see how others have successfully used them in their product branding.

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